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Automatic Viscofill Liquid Bottle Filling Machine

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Automatic Viscofill Liquid Bottle Filling Machine


Description:

“GMP’s” Automatic VISCOFILL Liquid Bottle Filling Machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine. Machine works on VOLUME=TIME TECHNOLOGY AND SPEED=FLOW RATE. The unit is made compact, versatile and S.S. body. “No container-No filling” system arrangement is standard features of the machine. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body.


Technical Specifications:

Model


       2HS


       4HS


     6HS

                  
     8HS

Output/Hour*                          

Up to 3000 Nos.

Up to 5000 Nos.

Up to 7200 Nos.

Up to 9000 Nos.

Direction of Movement

Left to Right

Left to Right

Left to Right

Left to Right

Number of head/Nozzle

2 Nozzles

4 Nozzles

6 Nozzles

8 Nozzles

Fill Size

5 ml to 500 ml

5 ml to 500 ml

5 ml to 500 ml

5 ml to 500 ml

Electric Specification **

Filling Section

0.7 KW / 415Volts / 50 Hz. X 2 Nos.

3.00 KW / 415Volts / 50 Hz. X 4 Nos.

3.00 KW / 415Volts / 50 Hz. X 6 Nos. 

3.00 KW / 415Volts / 50 Hz. X 8 Nos.

Conveyor

0.5 HP / 415 Volts / 50 Hz.

0.5 HP / 415 Volts / 50 Hz.

0.5 HP / 415 Volts / 50 Hz.

0.5 HP / 415 Volts / 50 Hz.

Height of Conveyor **

860 to 910 mm Adjustable.

860 to 910 mm Adjustable.

860 to 910 mm Adjustable.

860 to 910 mm Adjustable.
Operation:
Containers moving on S.S. Slat conveyor, feed below the filling nozzles through a settable twin pneumatically operated stopper system. The twin pneumatically operated stopper system and reciprocating nozzles can precisely match for centering of container below nozzles, to avoid spillage of liquid on container. To minimize foaming adjustable nozzle will reciprocate according to filling dose, nozzle will go upwards from bottom level of bottle towards neck during filling. “No container-No filling” system arrangement is standard features of the machine. The motor for filling is servo drive and conveyor drive is AC Motor with synchronized variable AC Frequency Drive. PLC Controller provided to set fill volume, speed of conveyor and set fill timing this means fill size can be easily set.
Input Specification:

Container Neck Diameter**

Minimum 25 mm , Maximum 57mm***

Container Size**

Round Shape

Ø 28 mm to Ø 100 mm
Respectively height 45 mm to 240 mm

Flat / Square

50mm to 125 mm (Length)
Respectively 35mm to 60 mm (Width)
Respectively height 75 mm x 275 mm

* Depends on Container size, fill size, Neck diameter of container, nature of liquid & operator etc.
** We can supply as per customer requirements.
Salient Features:
• Accuracy ± 0.8 % or 0.5 Gram in single doze (Whichever is higher).
• No change parts require.
• Individual volume control for all syringes.
• Different speeds can be set, depending on fill volume and foaming nature of material
• Body covered with SS sheet.
• All contact parts silicon tubing / S.S.316.
• A unit to fill variety of liquid and can be used for various type of containers.
• No dripping or last drop problem
• No contamination
• No maintenance required
• No bottle no filling system.
• Facility provided for the fine tuning of the volume
• Inbuilt protection against over current, voltage fluctuation, short circuit in ac frequency drive.
• Ideal for aseptic, sheer sensitive, viscous, and corrosive liquids also.
Utility Requirement:

Electrical supply : Three Phase + Neutral + Earthing
Electrical load : 1.5 Kw
Air Pressure: Minimum : 6 bar pressure 0.5 CFM