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Automatic Linear Bottle Washing Machine

Description:
“GMP’s” High Speed Linear Bottle Washing Machine is most ideal for Round Bottles and finds wide application in PHARMA, FOOD & BEVERAGES INDUSTRIES. The automatic loading arrangement facilities loading of bottles on to SS wire mesh conveyor through feed conveyor or bottles are pushed manually from feed table. This saves manpower as bottles are feed into pockets automatically. The automatic unloading mechanism consists of unloading bottle continues on to turn table (Optional).



Technical Specifications:

Model

100 BPM

150 BPM

250 BPM

Out put / Hour*

6000 bottles

9000 bottles

12000 bottles

No. of Pocket Across

10

12

20

Electrical Specifications**

Main Motor

1 HP / 415 Volts /
50 Hz

1 HP / 415 Volts /
50 Hz

1 HP / 415 Volts /
50 Hz

Pump Two Nos.

1 HP x 2 = 2 HP / 415 Volts / 50 Hz

1 HP x 2 = 2 HP / 415 Volts / 50 Hz

1 HP x 2 = 2 HP /
415 Volts / 50 Hz

Electrical Heater

3 KW.

3 KW.

3 KW.

Conveyor

0.5 HP / 415 Volts / 50 Hz

0.5 HP / 415 Volts / 50 Hz

0.5 HP / 415 Volts / 50 Hz

Tank Capacity

80 Ltrs. S.S. 316

80 Ltrs. S.S. 316

80 Ltrs. S.S. 316

Wash Cycle

3 Inner + 1 Outer +
1 Air

3 Inner + 1 Outer +
1 Air

3 Inner + 1 Outer +
1 Air

Cycle Timing

3.5 Second for each wash + 1.5 second for traveling.

3.5 Second for each wash + 1.5 second for traveling.

3.5 Second for each wash + 1.5 second for traveling.

Water / Air Consumptions

400 Ltrs. / Hr / Cycle / Pressure 2.5 Kg @ 20 CFM

400 Ltrs. / Hr / Cycle / Pressure 2.5 Kg @ 20 CFM

400 Ltrs. / Hr / Cycle / Pressure 2.5 Kg @ 20 CFM

Machine Dimensions (In mm)

1150 x 2500 x 1550

1450 x 2500 x 1550

2900 x 2500 x 1130

Case Dimensions (In mm)

1400 x 3000 x 2000

1900 x 3000 x 2000

3300 x 2500 x 2000

Net Weight

1400 Kgs

1600 Kgs

2400 Kgs

Gross Weight

2000 Kgs

2200 Kgs

3000 Kgs

Change parts required

(A) Neck Dia. Bottle holding pocket.
(B) Flat Container
Size: Delivery chute.

(A) Neck Dia. Bottle Holding pocket.
(B) Flat Container Size: Delivery chute.

(A) Neck Dia. Bottle
      holding pocket.
(B) Flat Container Size: Delivery chute.



* Depends on bottle size.
** We can supply as per customer requirements.
*** With help of change parts.
Operation:
Three-cycle rinsing allows flexibilities of various wash cycles such as fresh water, dematerialized water etc. as per the rinsing requirement of bottle. All the pumps are made of SS and all the water contact parts are made of SS 316 on a heavy base of SS structure.

In tunnel design is such that separation is maintained between feeding zone and discharge zone of the cleaned containers. All the mechanical drives are separated and isolated from the washing zone. Approved materials only are used for construction, together with a careful choice of components, thereby taking in to consideration all aspects of sanitation and consequence complying with the pharmaceutical G.M.P. requirements.

The quality of rinsing is ensured through 3 sets of inner and 2 sets of outer nozzles accurately placed to direct the jet at center of the bottle and the bottle comes out with water totally drained with minimum droplets of water.

Input Specification:

Container Size**

Round Shape

(A) Ø 30 mm to Ø 65 mm ***
(B) 58 mm to 190 mm*** (Height option for other bottle height
       available)
(C) 20 to 55 Neck Diameter***

Flat / Square

(A) 30 mm to 100 mm (Length)***
(B) 10 mm to 50 mm (Width)***
(C) 58 mm X 190 mm (Height option for other bottle height available)

Salient Features:
• High-pressure spray nozzles ensure perfect wash of Bottles.
• Interchangeable wash sequences.
• Totally fabricated from SS Materials, including the basic frame.
• No change parts required for washing of round bottle saving time of change over. (Change Parts require for Flat bottles & if change of neck size.)

• All parts coming in contact with washing zones / jet are made from SS 316 materials.
• The machine suitable for handling washes of round and flat glass bottle (With help of change parts).
• Water re-cycling arrangement is possible as per customer’s need.
• Machine is totally rigid and with stands continuous operation for long working. Hours without any trouble.
• Higher capacity centrifugal pump to wash bigger container.
• Third Tank & pump can be fitted (optional).
Utility Requirement:
Electrical supply                   :         3 Phase + Neutral + Earthing
Electrical load                      :         2 KW + 3KW for heater
Air Pressure: Minimum          :         6 bar pressure 5 CFM